ZED Certification
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ZED Certification: How to get ZED certificate in India
ZED Certification plays a vital role in raising awareness among Micro, Small & Medium Enterprises (MSMEs) about the Zero Defect Zero Effect (ZED) movement. It aims to incentivize businesses to achieve ZED Certification, which signifies that products are manufactured without defects and with minimal environmental impact. The certification is valid for three years from the date of issuance.
The ZED Certification process focuses on more than just certification; it provides guidance, assessment, and support to enhance competitiveness. Some of its key objectives include encouraging MSMEs to produce high-quality products using the latest technology, promoting Zero Defect Zero Effect practices, and increasing public awareness about these products. Additionally, the certification aims to create an ecosystem for ZED Manufacturing in MSMEs, ultimately enhancing competitiveness and enabling exports. For assistance with ZED Certification, consult with taxvilla.
Documents required for Zed Certification
Leadership should guide the organization towards growth by fostering a Zero Defect Zero Effect culture. This involves activities such as:
Communicating and directing all stakeholders on ZED culture and practices.
Periodically reviewing organizational performance on ZED parameters, including regulatory requirements.
Maintaining a clean and hygienic workplace is essential. This includes:
- Proper nomenclature and labeling of buildings/units/ yards/areas.
- Task identification based on the nature of the task (housekeeping/process cleaning/maintenance, etc.).
- Employee role assignment with well-defined responsibilities.
- Training all employees on cleanliness and hygiene requirements.
- Implementing hygiene requirements as per regulatory (FSSAI), customer, process, and product requirements.
- Implementing Cleaning in Place (CIP) or Cleaning Out of Place (CIP) systems, and verifying and validating cleaning effectiveness.
- Maintaining documentation/SOPs/log-sheets depicting activity schedules.
- Ensuring proper work area layout for process isolation/containment.
- Conducting periodic audits/checks and developing action plans for deviations.
Occupational (Workplace) Safety is crucial and involves:
- Establishing a Safety Policy and communicating it to all stakeholders.
- Training all employees on safety and safety requirements.
- Providing relevant Personal Protective Equipment (PPE) to employees/workers.
- Using signages and pictograms/pictures to alert about expected behavioral responses.
- Maintaining an Accident/Incident register to record all incidents or accidents.
- Providing workers’ amenities, including personal protection kits and first-aid kits.
- Ensuring timely availability of medical/emergency services.
- Maintaining emergency response equipment.
- Conducting mock drills for emergency evacuations.
- Conducting periodic safety audits and developing action plans for deviations and incidents.
Measurement of Timely Delivery involves:
- Recording contract delivery schedules.
- Monitoring and measuring delivery timelines (On-Time in Full).
- Using technology/systems to track and measure deliveries.
Quality Management requires:
- Establishing a Quality Policy and communicating it to all stakeholders.
- Identifying quality requirements of customers, regulators, products, and processes, and implementing systems to fulfill these requirements.
- Ensuring employee involvement in quality improvement initiatives.
- Conducting periodic quality audits and developing action plans for deviations.
Optional Certification Requirements:
- Occupational (Workplace) Safety ISO 45001.
- Quality Management ISO 9001.
Photographs Required:
- Representative selfie.
- Site exterior photos.
- Product photos.
- Product labels and packaging photos.
- Photos of energy sources used.
- Shop floor photos.
- Photos of worker’s toilet, raw material store, and finished goods store.
- Photos of fire extinguishers at the shop floor and stores.
- Photos of sand buckets.
- Photos of employees with personal protective equipment.
- Photos of safety posters and other safety systems.
- Photos of safety training conducted.
- Records/trends of deliveries for the last 3 months.
- List of training conducted on quality.
Process of ZED Certification
- Online Registration on the ZED Portal
- Enter valid Udyam & Mobile number
- Udyam validation through API
- ZED Pledge taken, ID Creation
- ZED Application through Dashboard
- Online Payment for further process
- MSME downloads mobile app for next steps
- Basic info and documents submitted by MSME SPOC along with his/her selfie
- Geo-tagging and real time data captured and Live Web Monitoring
- Case submitted to Master Admin
- Case allocated for assessment
- Case assessed by assessor
- Non-conformances raised by assessor
- Non-conformances closed by MSME
- Case approved by assessor
- Certificate & Report generated
Fees for ZED Certification
The fee for ZED certification assessment varies from level of certifications.
Certification Level | Government Fee | Taxvilla Fees |
---|---|---|
1: BRONZE | Rs. 10,000/- | Rs. 15,000/- |
2: SILVER | Rs. 40,000/- | Rs. 25,000/- |
3: GOLD | Rs. 90,000/- | Rs. 50,000/- |
Note: The aformentioned Fees is exclusive of GST.